LIMA Fish Feed Machine,Chicken Feed Machine
1. Installation and debugging of the device
1.1 And install it.
1.2, the installer should first familiarize the installation requirements of each device, and strictly follow the technical requirements.
1.3, the equipment may cause deformation, damage, or loss during transport, so before installation, check and acceptance of the equipment, check and acceptance, and take appropriate measures to make each device to achieve intact, and then install.
1.4, each device enters the installation site to be numbered, formulate the installation process card and schedule, press the device to transfer the device to the site on site.
1.5, installation sequence: From the top to bottom, first in place the host device and the rack, then install each connecting pipe and electrical device.
1.6, installation tools: equipment and village materials must be complete.
1.7, after installing the equipment, each of the rotation parts must be rotated, no card, touch and impact, each connecting portion must be firm, sealed, and there must be no leakage, leakage, oil leakage.
1.8, the installation of electrical equipment should meet the relevant state regulations, each line should be clear, no running electricity, leakage phenomenon, wire, and cable should protect the housing to prevent mice from bittering.
1.9, after all the equipment is installed, each single machine should conduct empty trial operation, and the normal side can be put into the load test.
1.10
1.11, the load is running 8h, and there is no fault can be handed over to the factory production.
2, operation and use
2.1, the equipment is checked by the staff before driving.
2.1.1, there is no foreign matter falling into the equipment; whether the rotation part is flexible, there is no card, touch phenomenon; whether each connecting portion is firm; there is no phenomenon such as flue, leakage, oil leakage. If there is a fault, it should be excluded in time.
2.1.2, each gear has no lubricant; whether the tension of the transmission belt is suitable; if the pulverizer hammer, the granulator stamper and the pressure roller need to be replaced; the sieve specifications meet the requirements.
2.2, the control room value staff should master the daily production arrangements and the storage of the main sheets in order to schedule production.
2.3, operation sequence
2.3.1, first closing the power supply total switch, then place the system switches to the working position.
2.3.2, turn on the audio signal switch, notify all staff to enter the job.
2.3.3, after completing all preparations, the control room value staff determines the entry number of each material., Divide each three-way valve to each corresponding position, first open the dust fan, and then turn on the switch in sequence in the process process.
2.3.3.1, raw material system start order: Dust dust machine ¡ú Crushing hoist ¡ú horizontal conveyor ¡ú raw material pulverizer ¡ú clearer screen ¡ú raw material hoist. If the raw material system is turned off, it should be carried out according to the opposite process of its launch.
2.3.3.2, the stop of the sub-system system is substantially the same as the original grain system.
2.3.3.3, ingredient hybrid system: The system has manual, automatic two control methods, manual ingredients can be manually ingredient according to the formulation and mixing time of the prior specified, automatically use the computer to automatically weigh the ingredients and mixed time. Control work.
2.3.3.4, Granulation System: Start by a dedicated control cabinet.
2.4, the control room value staff should always pay attention to the various signal lights on the simulation screen. If the distribution bun is sent out of the air!
2.5, the staff should call up the material formulation required to enter and use the computer and its auxiliary devices.
2.6, when operating a pulverizer and a granulator, the main motor should be ensured that the main motor works under the rated current and does not generate clogging.
2.7, various trace elements, vitamins, etc. The control room gives the input signal and in time.
3, maintenance and maintenance
3.1, maintenance and maintenance according to the requirements of each device instruction manual. If there is no special requirements, the bearing injection oil uses ZG-3 calcium based lubricants, and the reducer lubricating oil uses HJ-60 mechanical oil. If the room temperature is lower than -10 ¡ã C in the winter, HJ-20 is used.
3.2. The equipment should be repaired once within half a year, and it is overhaul once a year. Delivery to replace the lubricant, clean the bearing, replace damaged parts.
3.3, adjust the tightness of the belt in time. When the machine is running, the belt must not have a serious slip. (123) Replacement, maintenance, adjustment time, productivity or product quality of feed processing products, generally productivity, significant decrease in productivity, particle molding rate and surface quality failure, should be adjusted or replaced in time.
3.5, after the pulverizer is worn, it is necessary to reverse or head to use, and the original hammer arrangement is maintained when the head is needed. When four corners are wear, when replacing new hammers, we must weigh the new hammers for each group. The weight difference of each set of hammers must exceed 5G. When installing, press the hammer to arrange the map assembly, so as to avoid the pulverizer shock.
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3.6, after using half a year using the electronic scale, check and calibrate its accuracy.
3.7, after each class work, the particulate chamber must be used to flush the residue in the mold hole. 3.8 No, the hammer is reinstated by the hammer. Or bearing damage, it is necessary to repair or replace it in time.
4.1.4, pulverizing the hammer or the self-belling fan wheel wear, the balance of the rotor is destroyed, and the part should be replaced in time.
(If the check is not the above reason, it may be that the pulverizer rotor corresponds to the two sets of hammers on the pin, and the weight difference is too large, and the corresponding two sets of hammers should be re-selected, so that the weight difference does not exceed 5G.
4.2, crusher feed mouth back ashes is generally due to excessive feeding, causing crushed airhal to increase the improvement capacity, and block the sieve and suction tube. At this time, it should be downturn to remove the exclusive plaque on the undercuts of the pulverizer, and the suction tube is re-adjusted.
4.3, there is an abnormal sound in the pulverizer, which is generally caused by large blocks into the pulverizer, or the parts of the parts are detached in the pulverization chamber. After this situation, it should be stopped immediately, check the pulling room and exclude foreign matter.
4.4, the finished fitting particles are typically generally because the sieves are wear or foreign objects, and the holes cause scrail or the screen mounting, and the sieve is not strictly caused by screening. It should be processed accordingly.
4.5, mixer fluidity deterioration and mixing uniformity may be due to damage or transmission belt is too loose due to blast arch. Check the tightness of the broken arch or the drive belt in time. 4.6 After a while, it is also possible to wear a hole in a hole. Therefore, it is found that the dust is too much, and the above part should be checked and treated.
4.7, motor weakness and overheating motor weak may be due to one phase break in the three-phase circuit in the motor, the motor overheating may be due to the short circuit of the motor or long-term overload operation. At this point, it should be downtime, and the electrical inspection of the electrical equipment or adjusts the workload.
4.8, the cause of the particulate machine may be:
4.8.1, feed port and mixer blockageThe plug should be cleaned in time;
4.8.2, the mold hole clogging, the mold hole should be opened;
4.8.3, the water content of the raw material is too high or too low, and the vapor should be adjusted;
4.8.4, The stamper and pressure roll gap are too large, and the gap should be adjusted to meet the requirements.
4.9, the signal light on the simulation screen may be:
4.9.1, the material is damaged, the new mass device should be replaced;
4.9.2, the mass circuit is in contact with poor contact, should be inspectedThe line is processed;
4.9.3, the lamp is broken, and the bulb should be replaced.
4.10, productivity significant decline, may be:
4.10.1, hammer wear, should be replaced or angular;
4.10.2, screen joins, should clean the screen;123] 4.10.3, pressure roller wear, repair or replacement pressure roller;
4.10.4, voltage drop, hiding high peak;
4.10.5, lack of steam supply, check the pressure gauge, increase vaporQuantity and pressure.
